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《防腐蚀联盟之实战防腐大典（联合著作）》
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第3章 橡胶衬里防腐
1 橡胶种类及性能······················································································4 1.1 概述····································································································4
1.2 几种常用橡胶性能···················································································5
1.2.1 天然橡胶（NR）····················································································5
1.2.2 丁苯橡胶（SBR）··················································································6
1.2.3 丁腈橡胶（NBR）·················································································6
1.2.4 氯丁橡胶（CR）···················································································7
1.2.5 丁基橡胶（IIR）···················································································8
1.2.6 乙丙橡胶（EPR）···················································································9
1.2.7 氯磺化聚氯乙烯橡胶（CSM）···································································9
1.3 几种常用橡胶性能对比表···········································································10
1.4 常见橡胶材料耐化性数据简表··································································11
2 橡胶衬里防腐概述·······················································································31
2.1 橡胶衬里防腐技术定义······································································31
2.2 橡胶衬里术语····················································································32
2.3 橡胶衬里硫化方法············································································34
2.4 几种常见橡胶衬里的力学性能和耐腐蚀性能简表·······································34
3 橡胶衬里的原料·············································································35
3.1 橡胶片/板·············································································35
3.2 胶粘剂···························································································36
4 橡胶衬里选材·············································································37
4.1 橡胶衬里选材考虑的主要因素·····························································37
4.2 橡胶衬里材料选择原则······································································38
4.3 橡胶衬里综合原则及耐化学选材··························································39
5 橡胶衬里层结构设计·············································································41
5.1 设计一般原则··············································································41
5.2 壳体及焊接要求·············································································42
5.3 管道与管件要求·············································································43
5.4 硫化工艺对衬胶设备设计的要求··························································43
5.5 橡胶衬里胶板的设计·········································································43
5.6 橡胶衬里厚度的设计·········································································44
5.7 橡胶衬里接头的设计·········································································44
6 橡胶衬里的施工·····················································································45
6.1 橡胶衬里施工一般规定······································································45
6.2 衬胶施工前胶板、胶粘剂的复验检查·····················································45
6.3 衬胶施工前的准备工作 ····································································46
6.4 衬胶硫化工艺的选择·········································································46
6.5 基材处理························································································48
6.5.1 金属基材设备、管道、槽体表面处理···················································48
6.5.2 混凝土基材设备、管道、槽体表面处理·············································48
6.6 涂刷底涂料和底胶················································································49
6.7 胶板下料···················································································49
6.8 胶板贴衬·····························································································50
6.9 硫化·····························································································51
6.9.1 硫化四个阶段衬胶层性能及最佳正硫化工艺条件·······································51
6.9.2 硫化罐硫化工艺··········································································52
6.9.3 本体硫化工艺·············································································52
6.9.4 自然硫化工艺·············································································52
6.9.5 预硫化工艺····················································································53
6.9.6 常压热水硫化工艺··········································································53
6.9.7 常压蒸汽硫化工艺···········································································53
6.10 橡胶衬里施工工艺简易流程图·······························································53
6.10.1 热硫化橡胶衬里施工工艺图·······························································54
6.10.2 现场硫化橡胶衬里施工工艺图····························································54
6.11 部分特殊设备衬胶施工的要求·······························································55
6.1 混凝土衬胶施工的特殊要求·······························································55
6.2 大型储罐衬胶施工的特殊要求····························································55
6.3 细长管道衬胶施工的特殊要求····························································56
6.12 衬胶施工其他注意事项········································································56
7 橡胶衬里检验和验收·················································································57
7.1 橡胶衬里施工原料抽检··········································································57
7.2 橡胶衬里施工中间检查及修复·································································58
7.3 橡胶衬里施工完毕后成品和工程的质量检查···············································58
7.4 橡胶衬里制品及工程质量验收与评定························································60
7.4.1 主控项目························································································60
7.4.2 一般项目························································································61
8 橡胶衬里在工业防腐蚀领域的典型应用（钛白粉行业为例）·································62
8.1 橡胶衬里在常规设备防腐上的应用··························································62
8.2 橡胶衬里在高温设备防腐上的应用··························································64
8.3 橡胶衬里在搅拌、转动设备、转窑尾气、酸解尾气风机防腐上的应用··················65
8.4 橡胶衬里在真空设备、水泥砼设备及巨型设备防腐上的应用··························71
8.5 橡胶衬里在设备的现场快速防腐修补上的应用············································74
9 橡胶衬里最新发展··································································74
9.1 改善衬里防腐性能··············································································74
9.1.1 氟橡胶··························································································74
9.1.2 橡胶塑料的共混与复合·····································································75
9.2 提高预硫化橡胶衬里与基体的黏合强度············································76
9.3 简化衬里施工工艺·········································································76
10 国外最全橡胶材料耐温耐腐蚀性能数据表·············································78
参考文献······························································································158
[ 此帖被欧阳在2022-11-22 19:44重新编辑 ]
